Call us today
Call us today
When your construction project depends on accurately prepared structural steel, you need a fabrication company with the equipment, expertise and facilities to deliver. At Process Steels Limited, our steel fabrication capabilities across the West Midlands bring together specialist manufacturing processes, in-house CAD support and practical industry knowledge to support projects of all sizes.
Based in Walsall, we operate from a 12,000 sq ft facility, supplying and fabricating structural steel for builders, developers and contractors throughout Birmingham, the Midlands and across the UK. From individual RSJ beams to complex commercial steelwork, our capabilities are built around precision, quality and dependable project support.
Our Walsall facility combines specialist equipment with the flexibility to support both straightforward orders and demanding structural steel projects.
– 12,000 sq ft fabrication facility: Dedicated space for steel storage, handling and manufacturing.
– In-house CAD capabilities: Fabrication drawings and detailing to support accurate steel preparation.
– Specialist fabrication processes: Cutting, welding, drilling, splicing and connection preparation.
– Structural steel expertise: Experience working with RSJ beams, steel sections and bespoke structural components.
– No minimum order requirement: Supporting smaller builders alongside major construction contractors.
– Flexible collection and delivery: Same-day collection on qualifying orders and next-day delivery options across key Midlands locations.
– EN 1090 Execution Class 2: Structural steel fabrication undertaken to documented EXC2 requirements.
Our team works closely with customers to understand their drawings, fabrication requirements and project schedules.
Speak to our fabrication team on 0121 526 5757 or email processsteelsltd@gmail.com.
Structural steel fabrication involves several processes, each contributing to the preparation, connection and finishing of steel components. Our capabilities allow us to support a range of requirements, from preparing standard sections to manufacturing bespoke assemblies.
The appropriate finish helps protect structural steelwork and meet the requirements of its intended environment.
Our steel painting capabilities support projects requiring prepared and coated steel components, including structural frameworks and fabricated assemblies.
Coating requirements can vary depending on whether steelwork will be installed internally, externally or in environments with specific protection requirements.
We can discuss painting specifications alongside your fabrication requirements to help ensure the finished components are suitable for their intended application.
Accurate cutting is fundamental to structural steel fabrication. Components must be prepared to the specified dimensions before they can be assembled or installed.
Our steel cutting capabilities support a range of structural sections, including Universal Beams, Universal Columns, channels and RSJ beams.
Working from approved drawings and cutting schedules, we prepare steel sections for domestic building work, commercial construction and specialist fabrication projects.
Our in-house approach helps coordinate cutting with subsequent processes such as drilling, welding and connection preparation.
Steel beam splicing allows separate structural sections to be joined using engineered connections. This can be particularly useful where transportation, access restrictions or installation requirements make handling a single continuous beam impractical.
Our fabrication capabilities include preparing spliced steel beams with connection plates, drilled holes and bolted connection arrangements.
Spliced configurations are commonly specified for projects involving restricted access, larger structural frameworks and complex installation sequences.
All splice details must follow the approved structural design to ensure the completed connection performs as intended.
High Strength Friction Grip (HSFG) bolts are used in specified structural steel connections where controlled bolt tension and connection performance are important.
Our fabrication capabilities include preparing steelwork for HSFG bolted connections, including drilled sections and associated connection plates.
These connections may be specified for structural frameworks and other steel assemblies requiring particular connection characteristics.
We work from approved engineering specifications to ensure connection preparation reflects the requirements of the project.
Behind accurately fabricated steelwork is a clear understanding of how each component fits into the overall structure.
Our in-house CAD facilities support the preparation of fabrication drawings and steel detailing, helping translate approved structural designs into practical manufacturing information.
This can include beam dimensions, drilling positions, connection plates, splice arrangements and other project-specific fabrication requirements.
Having CAD support alongside our manufacturing operations helps maintain communication between drawing preparation and the workshop.
For contractors coordinating multiple steel components, this provides a more organised approach to fabrication and reduces the risk of avoidable discrepancies.
Our role is to prepare steelwork in accordance with the approved structural design, with structural calculations and design approval remaining the responsibility of the appointed engineer.
Our 12,000 sq ft Walsall facility provides the space and equipment needed to handle a variety of structural steel fabrication requirements.
With overhead lifting equipment, specialist machinery and dedicated fabrication areas, we can manage steel sections through different stages of preparation and manufacturing.
This includes material handling, cutting, drilling, welding and the preparation of bespoke structural assemblies.
Our facility supports both individual components and larger steelwork packages, giving builders and contractors access to the same in-house manufacturing resources regardless of project scale.
Keeping these capabilities together also helps us coordinate fabrication requirements, production scheduling and collection or delivery arrangements.
Structural steelwork must be manufactured with careful attention to dimensions, connections and approved specifications.
Our approach centres on understanding project requirements before fabrication begins, ensuring the correct steel sections and manufacturing details are established.
From initial drawings through to completed components, we focus on:
– Working to approved fabrication drawings and specifications.
– Preparing steel sections to the required dimensions.
– Following specified drilling, welding and connection details.
– Coordinating fabrication stages within our facility.
– Maintaining clear communication about order requirements.
– Preparing completed steelwork for collection or delivery.
Our documented EN 1090 Execution Class 2 fabrication capability supports structural steelwork requiring this execution classification.
For customers, this provides reassurance that technical requirements and manufacturing accuracy are central to how we approach each project.
Our steel fabrication specialists work with customers whose requirements range from individual structural alterations to larger construction developments.
Builders and loft conversion companies often require accurately fabricated RSJ beams for structural openings, floor supports and roof alterations.
We support these projects with cut-to-size beams, specialist fabrication and flexible ordering without minimum quantities.
Commercial contractors may require multiple fabricated steel components, complex connections and coordinated deliveries.
Our facilities support structural steelwork for developments including care homes, retail units, healthcare buildings and industrial premises.
We work from structural drawings, steel schedules and fabrication specifications to prepare components for construction projects.
Our CAD support and manufacturing capabilities help bridge the gap between approved drawings and fabricated steelwork.
Every fabrication project begins with understanding what needs to be manufactured and how the finished steelwork will be used.
Send us your structural drawings, steel schedules and any relevant fabrication or connection specifications.
Our team reviews the required sections, dimensions, processes and practical manufacturing considerations.
Steel components are cut, drilled, welded or otherwise fabricated in accordance with the agreed requirements.
Once fabrication is complete, we coordinate collection or delivery according to your project location and agreed schedule.
As a Walsall-based structural steel company, we support customers throughout Birmingham, Wolverhampton, Dudley, West Bromwich and the wider West Midlands.
Our central location and established delivery arrangements also allow us to supply fabricated steelwork for projects further afield, including Worcester, Bristol and other UK destinations.
Whether you are a local builder requiring a single prepared beam or a commercial contractor planning a larger structural steel package, our facilities provide access to practical manufacturing expertise and flexible supply options.
We provide structural steel cutting, drilling, welding, splicing, connection preparation and bespoke fabrication, alongside CAD detailing and steel painting capabilities.
Yes. We work from approved structural drawings and fabrication specifications to prepare steel components with the required dimensions and connection details.
Yes. Our capabilities include specialist RSJ configurations, spliced beams, crank beams, welded plates and other fabricated steel assemblies.
Yes. We have no minimum order requirement and support individual beam orders alongside larger commercial steelwork packages.
Our 12,000 sq ft fabrication facility is based in Walsall, serving Birmingham, the wider West Midlands and customers across the UK.
At Process Steels Limited, our capabilities extend beyond supplying standard steel sections. We bring together in-house manufacturing, CAD support, specialist equipment and practical fabrication knowledge to help builders and contractors obtain steelwork prepared to their requirements.
Whether your project involves steel cutting, painting, splicing, HSFG connections or a bespoke structural assembly, our team can discuss the fabrication process and the next steps.
Call: 0121 526 5757 | Email: processsteelsltd@gmail.com
Whether utilised for its durable strength or for aesthetic effect, steel is a respected material used world-wide for an array of famous structures. As the largest steel stockholders in the Midlands, we would like to pay homage to, in our opinion, three of the most impressive steel structures to date.
Just a note to say thank you for helping me on my home extension.Assisting with the drawings and a quick fabrication and delivery was very helpful and much appreciated.
Heartfelt thanks to everyone at Process Steels and Chris in particular. They didn’t just provide us with five RSJ’s, they went way beyond that in understanding our needs, supporting us and making sure that the solution would be as adaptable as possible on site. From the very first phone call, their customer service has been exemplary, lead time fast and also fantastic value for money. We are very grateful. All best wishes.
The steelwork was installed with no problems whatsoever except for the appalling weather before Xmas. I attach a couple of photographs of the job installed.The pilings and your steelwork were very accurate, so we only needed to use a couple of packers on one post. Documentation was easy to follow and it came with all fasteners supplied (no omissions!) and even your subcontract driver was very helpful with the delivery as access is quite tight.
Your service is highly recommended.
Process Steels Limited is now a proud sponsor of Sprout, the guide dog for the blind!
Process Steels Limited is now a proud sponsor of Sprout, the guide dog for the blind!
Process Steels Limited is now a proud sponsor of Sprout, the guide dog for the blind!
Process Steels are the leading provider of RSJ Beams in Loughborough & have a rich heritage in the steel beam industry.
